PPIC HDPE Roller is a high-performance non-metallic conveyor composite roller for smart miners looking to reduce maintenance downtime and lower the total cost of ownership.

There are several advantages of using HDPE (High-Density Polyethylene) rollers for mines:

Durability: HDPE rollers are highly durable and have a long lifespan. They can withstand the harsh conditions often found in mines, such as heavy loads, abrasive materials, and extreme temperatures. This durability reduces the need for frequent replacements, saving time and money.

Lightweight: HDPE is a lightweight material, making the rollers easy to handle and install. This reduces the risk of accidents and injuries during maintenance and replacement.

Corrosion resistance: HDPE rollers are resistant to corrosion, making them ideal for use in mines where moisture, chemicals, and other corrosive substances are present. This corrosion resistance extends the lifespan of the rollers and ensures smooth operation over time.

Low maintenance: HDPE rollers require minimal maintenance compared to traditional steel rollers. They do not need lubrication, and their self-cleaning properties prevent material buildup, reducing the need for frequent cleaning and maintenance.

Noise reduction: HDPE rollers produce less noise compared to steel rollers. This is beneficial in mines where noise pollution can be a concern, improving the working environment for mine workers and reducing the risk of hearing damage.

Energy efficiency: HDPE rollers have low friction properties, requiring less energy to power conveyor systems. This energy efficiency can result in cost savings and reduced environmental impact.

Impact resistance: HDPE rollers have excellent impact resistance, allowing them to withstand heavy impacts and sudden shock loads without deformation or damage. This makes them suitable for tough mining applications.

In summary, HDPE rollers offer various advantages for mines, including durability, lightweight construction, corrosion resistance, low maintenance requirements, noise reduction, energy efficiency, and impact resistance. These benefits contribute to improved productivity, reduced downtime, and overall cost savings in mining operations.

One of South Africa’s leading and most innovative miners has turned to RPIC for conveyor components on its new overland system.The majority of the rollers will be RPIC HDPE, our market-leading, lightweight composite roller. RPIC flame retardant and anti-static HDPE was chosen due to its lightweight construction and exceptional reliability.“RPIC HDPE is proven in heavy-duty iron ore applications and will assist to reduce maintenance costs, increase production, and importantly improve safety outcomes.”

“We were thrilled to be able to partner on this project and look forward to working closely with them to continue to optimize conveyor performance.”